How can I make my own Signal Strand™?

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TL;DR

You can make your own Signal Strand™ wire using flexible insulated wire and either soldering directly to one of the included ring connectors or using a 4.0 - 4.8mm female spade connector. Choose super-flexible wire with durable insulation for best results.

The below instructions are the same regardless of the length of your DIY Signal Strand™, but you will want to make sure you use the correct length for the frequencies you plan to operate on!

Method 1: Quick Connect

The easiest method uses a female spade connector:

  1. What You’ll Need

    • 4.8mm female spade quick splice connector
    • Flexible insulated wire
    • Wire strippers
    • Crimping tool

  2. Assembly Steps

    • Cut wire to desired length (see our length selection guide)
    • Strip ~1/4" of insulation from one end
    • Crimp the spade connector onto the stripped end
    • Optional: Add heat shrink tubing over the connection

Method 2: Direct Solder

For a more permanent solution:

  1. What You’ll Need

    • Soldering iron
    • Rosin core solder
    • Flexible insulated wire
    • Wire strippers
    • Heat shrink tubing

  2. Assembly Steps

    • Cut wire to desired length
    • Strip ~1/4" of insulation from one end
    • Tin both the wire and the ring connector
    • Solder wire to one of the connector points
    • Cover with heat shrink tubing

Wire Recommendations

For best results, use:

  • Super flexible silicone-insulated wire
  • 16-22 AWG size
  • Stranded (not solid) wire – the finer the strands the more flexible the wire
  • Durable outer insulation

Tips for Success

  • Choose wire that won’t easily snag on objects
  • Make sure connections are secure
  • Use heat shrink tubing to protect connections and prevent wire from shorting out to anything.
  • Cut slightly longer than needed – you can always trim later
  • Test the connection before final assembly

In Summary

Making your own Signal Strand™ wire is straightforward:

  1. Choose your connection method (quick connect or solder)
  2. Use high-quality flexible wire
  3. Make secure connections
  4. Protect the connection point

Remember: Whether you buy our pre-made Signal Strand™ or make your own, the key is using flexible, durable wire that won’t catch on things during use.